PlantRun - The Automatic Way to Monitor and Reduce Setup

When you're looking to improve your manufacturing process, reducing setup time is a key factor.

With PlantRun, you can automatically monitor and reduce your setup time, making the process quicker and easier than ever before. PlantRun is a software package that helps you eliminate paperwork and improve communication between operators, making the changeover process smoother and more efficient

What Is Quick Changeover or Setup Reduction?

What is Quick Changeover? Setup Reduction? In the simplest terms, it is the process of making changes to a manufacturing process as quickly and efficiently as possible. This means that when you switch from producing one product to another, there is very little down time.

How do you achieve this? By minimising non-value added activities during production changeover and setup processes. This allows you to be more flexible to customer demands and to produce products in a shorter amount of time.

Why Is It Important for Manufacturers?

You might be wondering, why is it so important for manufacturers to reduce setup time? After all, it's just a short process where we switch from making one product to another.

But what many people don't realise is that the setup process can actually take up a lot of time and resources. For example, if you have a team of workers who are dedicated to setting up the machines for production, that's time and money that could be better spent elsewhere.

Setup Reduction allows manufacturers to optimise their resources and get products to market faster. It also helps to minimize waste and optimise production processes. In other words, it's a crucial step towards becoming more efficient and productive.

What is PlantRun?

PlantRun is an automatic way of monitoring and reducing setup time. It does this by providing data that helps identify and understand the process of changeover.

This information is then used to improve the setup process and make it more efficient. With PlantRun, you can see how long it takes to set up each product, how many operators are needed for each step, and where there's potential for improvement.

It's an invaluable tool for production managers who want to reduce setup time and make their manufacturing process more lean and efficient.

How Does PlantRun Help With Quick Changeover or Setup Reduction?

As we mentioned earlier, PlantRun is a software package that helps manufacturers improve efficiency, remove paperwork, and generally automate the production process.

But one of the most powerful things about PlantRun is its ability to monitor and reduce setup time. Let's say you're running a production line and you need to change from producing Product A to Product B. With PlantRun, you can track setup times between products and optimise changeovers with the data collected.

PlantRun systems not only capture accurate downtime data but also the reason for the stoppage. So when a machine is stopped for changeover that information is recorded and available in virtual real time and can be used for

Displays – highlighting the stopped machine on PC, system and shopfloor displays
Alarms – triggering plant alarms and public address systems, sending sms text messages and emails to relevant staff
Reports – make it easy to identify where to target resources and progress made

Beyond that PlantRun systems can store change over settings and information in the form of 'recipes' that can be electronically downloaded to machine controls. Where this can be implemented it allows much faster machine set up times compared with having to manually change machine settings for each new run.

How to Get Started With PlantRun

With PlantRun, you can slash your setup time and make your manufacturing process more efficient. The software is easy to use and can be customised to meet your specific needs.

From just a single asset to hundreds of assets and from a single factory to world wide operation, PlantRun systems can be scaled to provide a cost effective solution.

PlantRun systems are based upon one of four base levels which is then custom configured to provide a ready to run solution to match your exact requirements.

Quick changeover and setup reduction is just one of the benefits that leading manufacturers gain from using PlantRun to increase their efficiency.