Connect to any type, make, or age of manufacturing asset, to get live updates using:

• New Remote I/O Units (providing status and counter inputs and driving relay outputs)
• Existing PLC's using direct communication drivers or OPC interfacing

Track your manual operations with a range of operator interfaces.

Information is accessible enterprise-wide over your existing office LAN.

Log all events, including

• Running periods and associated production counts
• Slow speed running periods and reasons
• Micro-stoppages
• Downtime periods and associated reasons for stoppages
• Planned Not To Run (PNTR) periods
• Reject counts and reasons
• Shift changes

In-built analysis tools include

• Asset View
• Group View
• Quick Stats
• Automatic database and spreadsheet exports
  

OEE calculations

• Availability - using automated PNTR periods
• Performance - with product based target speeds 
• Quality - using automatic reject counts, manual entries or nominal percentages

Other KPI's include

• Utilisation
• Longest stoppages
• Startup delays
• Time of first product
• Production rates

Live factory overview display

• CAD drawing with overlays to indicate running and stopped etc.
  
• Colour-coded machine statuses
• Time within the current status
• Details of operators running each asset
  
• Historic daily production counts to highlight current improvements

Detailed asset displays covering

• Production counts
• Reject counts
• Lead operator details
• OEE and run / stop charts
• Live production trends

Using PlantRun's integrated Calendar tool, you can track KPI's such as OEE, utilisation, reasons for stoppages and throughput against your shifts

• Unique shift patterns can be applied to different assets
• Preconfigured by our engineers with your shift patterns, including overtime periods
• Minimising administration with automatically assigned Planned Not To Run (PNTR) periods

Lead operators log on and log off to provide tracking periods, using

• Tablet or keypad interfaces 
• Barcode or RFID scanning of clockcards
  

Monitor and analyse operator performance.

• Identify your best performers
• Generate operator specific KPI reports
  
• Allows operators to move between different assets during a shift

Built-in reports including

• APQ and OEE
• Detailed downtime
• Pareto sorted downtime charts
• Waterfall chart losses
• Shift production
• Operator performance

Export functionality

• Excel
• CSV
• PDF

Automatically generates reports based on triggers or time schedules

PDF reports can be automatically emailed out ready for morning meetings, weekly, monthly reviews, etc. 

PlantRun data is stored in Microsoft SQL databases and also made available in Excel spreadsheets

All databases are freely available for data mining

Raw timeline data is stored for detailed analysis

Data is automatically processed to provide easy to use tables and worksheets

• Shift based records
• Lead operator based records
• Daily data
• Weekly data
• Monthly data