PlantRun systems are based upon one of four base levels which is then custom configured to provide a ready to run solution to match your exact requirements.
Each level builds upon the previous levels, so for instance, a level 3 system includes all of the functionality of the level 1 & 2 systems.
Level 1 - Machine Utilisation
Gives you accurate real-time information on the run stop status of your machines.
|Live factory floor status display||Asset based machine utilisation reports|
|Utilisation KPI|| ||Large format shop floor display options|
|SMS, email & audible alert options||Viewstation & Workstation options|
Level 2 - Downtime Capture
Gives you accurate downtime information for your machines and the reasons for it.
DTM Operator terminal at each asset
Interlock to enforce reason entry
Down time reason capture
Asset based down time analysis
Asset based downtime reports
Asset based production totals/reports
Asset View and Group View analysis
Level 3 - OEE and Production tracking
Adds OEE and Production tracking functionality.
|Dynamic OEE capture||Operator / crew tracking|
|Product & batch traceability|| ||Manual / auto shift patterns |
|OEE by asset / operator / product / batch||Display Node factory floor KPI displays|
|MS Access or SQL database||Target machine speeds|
Level 4 - ERP / MRP / MIS integration
Exchange data with third party packages, integrate recipes and improve maintenance effectiveness.
|Recipe integration||MRP - Exchange production schedules|
|Preventive maintenance alerts||Process measurements|
Level 5 - Multi Site Solution
Link global operations to improve interoperability and collaboration
|Centralised server|| ||Operational Intelligence Dashboard |
| Site level data concentrators || |