VISUAL FACTORY MANAGEMENT
PlantRun's visual factory management capabilities allow you to improve the visibility of processes
Visual factory management leverages visual cues and aids to improve the oversight and efficiency of factories and manufacturing production areas.
PlantRun enables visual factory management in multiple ways, offering real-time insights and interactive displays that enhance communication, productivity, and safety.
FACTORY FLOOR INFORMATION DISPLAYS
PlantRun transforms factory floors into intelligent production environments by providing real-time manufacturing displays. Large-format overhead screens in production areas, meeting rooms, and workshops showcase critical data such as:
- Production status updates
- Overall Equipment Effectiveness (OEE) metrics
- Key Performance Indicators (KPIs)
Additionally, PlantRun can integrate with Microsoft PowerPoint slides and web pages, enabling customized messaging such as shift updates, safety alerts, and company announcements.
Each screen can be tailored to display information relevant to its specific area, whether a production line, work cell, or department. Furthermore, screens can provide andon functionality, allowing operators to signal for assistance instantly.
SEAMLESS HARDWARE INTEGRATION
PlantRun’s Display Node hardware makes it easy to convert any HDMI-capable large-screen TV, monitor, or projector into a dynamic digital production display board. The Display Node connects to the main system PC server via an existing network, enabling highly flexible messaging with either static or scrolling screens.
CUSTOM HEALTH & SAFETY MESSAGES
Beyond production metrics, PlantRun’s Display Node enables interactive Health & Safety messaging alongside live production KPIs. Pre-configured safety message packs automatically rotate weekly, ensuring fresh and engaging content that avoids message fatigue. Users can also create their own messages in PowerPoint or upload website URLs for additional information.
Custom messaging features allow companies to display:
- Visitor Welcome Messages
- Employee of the Month Recognitions
- Live Safety Reminders
INTERACTIVE GRAPHICAL SYSTEM DISPLAYS
A standout feature of PlantRun is the Factory Floor Overview—a graphical plan view of the entire production area, with machine and asset statuses clearly color-coded:
Green - Running
Red - Stopped
Amber - Short Stoppage
Grey - Out of Service
Light Green - Slow Running
At a glance, operators and managers can assess the entire manufacturing floor’s status. Clicking on an asset provides detailed real-time metrics, and interactive icons alert users when maintenance or attention is required.
PAPERLESS WORK INSTRUCTIONS
PlantRun facilitates a paperless factory by storing and providing instant access to essential files, including:
- Product assembly diagrams
- Component lists
- Storing Critical Process Footage for Traceability
- Routine maintenance instructions
- Machine schematics
- Emergency contact numbers and procedures
- Training videos
These files can be accessed from PCs, touchscreens, and tablets using on-screen buttons or icons. Additionally, files can be automatically displayed based on production needs, such as when a new product is introduced.
REAL TIME VIDEO CAPTURE & IP CAMERA CONTROL
PlantRun provides both manual and automated control of IP cameras, enabling remote monitoring and real-time video capture. This feature allows for:
- Remote Viewing of Restricted Areas
- Recording of Changeovers or Breakdowns for Later analysis
- Storing Critical Process Footage for Traceability
COST-EFFECTIVE & RAPID RETURN ON INVESTMENT
PlantRun systems are highly cost-effective, with many users experiencing a payback period of less than 12 months. Pricing varies based on the number of machines monitored and the specific features required.
For a fast, no-obligation budget estimate, complete an enquiry form below and take the first step towards enhanced factory efficiency with PlantRun.
Why PlantRun?
Real-Time Insights
Watch your operations come alive with real-time data.
Seamless Integration
Connect seamlessly with third-party systems like ERP, MRP, and CMMS.
Master Complexity
PlantRun adapts to your specific demands.
Immediate Action
Swiftly address production hiccups by summoning help right from the interface.
Unmatched Support
Technical support from a team with over 40 years of experience in the field.
Discover the Difference
By making PlantRun a part of your manufacturing journey, you're not only investing in a solution – you're investing in a transformation. We understand budgets and bottom lines, which is why PlantRun often proves its value within a year.
Get Started Today
Are you ready to revolutionise your manufacturing floor? Take the first step by filling out the form below for a no-obligation budget estimate. Unleash the power of PlantRun's Shop Floor Data Collection System and witness the future of manufacturing excellence firsthand!
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